If your 110 VNT15 turbo goes into minimum boost mode (limp mode) there are several main causes for the same symptoms.
The problem will manifest usually in 3rd gear upwards, at around 3000rpm, under load (up hills or at motorway speed)
In most cases the ECU detects a 'charge pressure deviation', either 'overboost' or 'underboost' (basically, a large difference between the actual and requested boost pressure) and puts the turbo into minimum boost mode until the ignition is cycled.
This is in 95% of cases, a failed or worn MAF.
Other causes are:
Boost leak in high pressure side (you will see black smoke)
Leak or blockage in boost control tubing.
N75 boost control valve failing or blocked.
EGR valve stuck open.
VNT foils or actuator rod sticking/gummed up with crud. (make sure the rod moves on startup & when revved, move it by hand and ensure smooth operation)
VNT actuator valve diaphragm leaking or spring rusty/sticking.
Vacuum pump failing or brake assist hose leak.
Inlet manifold constricted with crud.
CAT internally blocked (CAT internals tend to form rough ball shape, that can restrict exhaust flow up hills/load etc)
Various sensor failure, mainly MAP, engine temp and fuel temp. (if you have the older style remote ECU pressure sensor, the hose to the MAP on the circuit board can fail, not applicable to your car)
Static injection timing too retarded causing underfueling.
Adaptation timing weirdness due to tuning box, remap, or sensor fault.
Fuel pump failing.
It is most likely MAF, boost control leak, or VNT mechanism needs cleaning.
If you visit a garage or the dealer with the problem, do not let them try to sell you a new turbo, your turbo is OK.
This is unfortunately a very common practice.
Last edited by ini : 07-10-2007 at 07:58 AM.
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